3D Printer of PEKK Implants Expanding in Asia

Manufacturing in Japan is expected to begin late this year with products for sale in Asia in 2019.

Image courtesy of Oxford Performance Materials

After receiving accreditation as a foreign medical device manufacturer by the Japanese Ministry of Health, Labour, and Welfare, Oxford Performance Materials Inc. (OPM) has forged a partnership to establish manufacturing and marketing in Japan. Known for its 3D printed PEKK OsteoFab implants, its contract manufacturing services, and its OXPEKK materials technology, OPM has partnered with Tokyo-based materials supplier JSR Corp. (JSR) to form OPM Asia. The OPM Asia license includes Japan, China, Taiwan, Korea, Brunei Darussalam, Cambodia, Lao PDR, Malaysia, Myanmar, Philippines, Singapore, Thailand, Vietnam, and India. Manufacturing in Japan is expected to begin late this year with products for sale in Asia in 2019, the companies reported in a news release.

“We are uniquely ready for Japan,” Scott DeFelice, OPM's chief executive officer, told MD+DI. “In Japan, they prefer not to use harvested bone or allografts, and they are very sensitive to metals. They have a deep appreciation for materials science, as they do in Singapore and China.” The news release also cited market growth in Asia, as its healthcare industry is expected to grow by 11.1% to $517 billion in 2018, according to Frost & Sullivan.

OPM’s material of choice, PEKK (poly-ether-ketone-ketone), is osteoconductive and promotes bone-ongrowth, DeFelice said. It is biomechanically similar to bone. “If a material has the same modulus as bone, it does less damage and is healthier for the bone. For instance, metal can damage the bony interface.”

3-D printed PEKK is also inherently antibacterial, requiring no coating or eluting chemistry that would also require a multipart, pharmacological regulatory submission, he said. It is also radiolucent and compatible with MRI procedures.

 

 

 

Above: a: Segmented image with defect;
b: segmented image with implant design;
c: 3D printed PEKK OsteoFab implant.
Images courtesy of OPM.

OPM can serve as a materials or manufacturing partner as well as an OEM and regulatory filer itself. (OPM received U.S. FDA clearance for its OsteoFab cranial implant in 2013 and its fascial implant in 2014.) “We can go from a proprietary polymer to device to distribution,” he said. “It’s sort of what you have to do with something so fundamentally different, something disruptive. In medtech, there’s so much vested cost in development, so it’s really hard to buy in to new materials and processes. You have to do a lot of it yourself.

“Companies don’t always have the capability and infrastructure to innovate,” he added. “We have to develop proof and go to companies with a good package.”

PEKK was first developed by DuPont, and OPM originally qualified DuPont’s method of manufacturing to make its own OXPEKK material, DeFelice said. The company recently patented its own method, OXPEKK LTS. OPM combines its OXPEKK material formulations with laser melting additive manufacturing technology to produce 3-D printed OsteoFab technology for medical implants. OPM is now moving into other indications and extremities,” he said, calling them “high-value” indications.

DeFelice calls the use of PEKK “disruptive” given the traditional use of other materials. In terms of innovations, he does see a lot of companies adopting 3-D metallic printing. “That’s their comfort zone, and they see the virtue of additive manufacturing technology,” he said. “But high-performance thermoplastics and polymers allow you to drive cost efficiencies and performance, and the orthopedics market is not immune to that.”

OPM’s new partner, JSR “has built an impressive personalized medicine ecosystem, with capabilities in medical 3D software, drug discovery and delivery, and biologics,” DeFelice stated in the release. “JSR’s regulatory expertise and partnerships with healthcare providers, including joint development of the JSR-Keio University Medical and Chemical Innovation Center (JKiC), are unique in the region, and JSR will be a strong, influential partner to OPM. We are extremely pleased that JSR has decided to finance the OPM Asia enterprise and work with us to establish the OPM technology platform throughout Japan and the wider region.”

The partnership is also in line with OPM’s interest in developing a new medtech business model—serving outpatient centers directly. “Independent surgical centers are growing, and we are building a business model around those models," DeFelice told MD+DI. "They offer clinical efficacy at a lower cost, which is core to our business model.”

“You’re catching us as we are internationalizing our technology,” he added. “We’ve established a global best-in-class technology that made it through the rigorous U.S. FDA regulatory system. We are already selling implants globally, and now we are ready to expand.”

DeFelice will serve as CEO of OPM Asia and serve on its Board of Directors. 

Daphne Allen

Daphne Allen is editor-in-chief of MD+DI. She previously served as executive editor of Pharmaceutical & Medical Packaging News, which serves as the pharmaceutical and medical device channel of Packaging Digest. Daphne has covered pharmaceutical and medical device packaging, labeling, manufacturing, and regulatory issues for more than 20 years. She is also a member of the Institute of Packaging Professionals's Medical Device Packaging Technical Committee. Follow her on Twitter at @daphneallen.

 

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